NHTSA Vehicles recall · September 20, 2025

2019–2025 NEW Flyer XE35 and 2 more recall: High Voltage Battery System May Short Circuit

Park outside: owners are advised to park affected vehicles outside and away from structures due to fire risk.

Read the official NHTSA notice ↗

Product

Electrical System

Affected vehicles

Not every vehicle of these models is affected. Enter your 17-character VIN on NHTSA.gov to check your vehicle.

Why was it recalled?

New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.

Consequence

A short circuit in a high voltage battery increases the risk of a fire.

What should you do?

Owners are advised to park outside and away from structures until the recall repair is complete. Owners are also advised to avoid charging vehicles above 75% capacity. New Flyer will replace the batteries, free of charge. This is a Phased campaign. Phase 1 will include 35 buses. New Flyer notified owners on 3/24/2026. Phase 2 will include 100 buses. New Flyer notified owners on 6/25/2026. Phase 3 will include 120 buses. New Flyer will notified owners on 9/9/2026. Phase 4 will include 120 buses. New Flyer will notify owners on or about 12/14/2026. Phase 5 will include 120 buses. New Flyer will notify owners on or about 3/15/2027. Phase 6 will include 80 buses. New Flyer will notify owners on or about 6/14/2027. Phase 7 will include 80 buses. New Flyer will notify owners on or about 9/27/2027. Interim owner notification letters explaining the safety risk were mailed November 12, 2025. A second letter will be sent once the remedy is available. Owners may contact New Flyer's customer service at 1-800-241-2947.

Source: NHTSA (vehicles), recall 25V631000. Official notice. Republished from public data; RecallFlag is not affiliated with the NHTSA.